Manufacturing - Coremaking
"The shareholders commitment to having a state-of-the-art foundry has resulted in significant new investment in melting, moulding, coremaking and other equipment. The result - on time delivery of quality castings."- Rob McBain

Laempe Cores

Core Box in Open Position

Operator Removing Core
Melting & Molding
![]() | ![]() | ![]() | ![]() | |
![]() | ||||
Large castings (up to 300 lbs.) Are produced on a Hunter HMP32E moulding machine and are poured on a rotary turntable.
Ancast melts with three coreless induction furnaces - two six ton capacity 1500 kW line frequency units and one six ton capacity 3000 kW variable frequency unit. Melting capacity is approximately 200 tons per day.
These furnaces are charged by a traveling car charging system with charge materials preheated by a 12 million BTU down fired preheater. Ductile iron treatment is carried out in enclosed tundish ladles.

Jose Castillo - Metallurgist
"Our metallurgical department in conjunction with well trained personnel utilize the latest technology to control our melting process, and to provide high quality castings to meet the customer's specifications."
Manufacturing - Equipment



- 2 Inductotherm 1500 kW 60Hz Coreless Induction Furnaces - 6 ton capacities
- 1 Inductotherm 3000 kW Coreless Induction Furnace --VIP Medium Frequency 6 ton capacity
- 12 million BTU downdraft preheater
- Travelling charging car
- 4500 lb. Tundish treatment ladles
- Kaltek lined powered vertical travel pouring ladles
- 2 Laempe L20 cold box core centres - core capacities to 60 lbs.
- Core Additive Feeder available to both Laempe Core machines
- Various shell core machines with capacities from ounces to 100 lbs.
- No bake core loop with capacity to hundreds of lbs.
- Core Wash Station
- 2 Beardsley & Piper Matchblowmatics 16 X 20 X 6/6 complete with automated mould handling systems
- 1 Hunter HMP 20E Moulding Machine 20 X 24 X 8/8 complete with a Vulcan Truflo mould handling system
- 1 Hunter HMP 32 E Moulding Machine 30 X 32 X 12/12 complete with pouring turntable and walking beam mould handling system
- 1 Beardsley & Piper 75B Speedmuller
- 1 Beardsley & Piper 85B Speedmuller
- 2 Rotary sand cooling drums
- 1 Didion MD 100 rotary shakeout
- 1 Didion RS 100 rotary shakeout
- 1 - 34 cubic foot Tumblast
- 1 - 14 cubic foot Tumblast
- 1 - 72" table Wheelabrator
- High Speed Grinders
- Primer Paint Line
- Computer controlled gas fired car bottom annealing oven
- Metallography Lab complete with Baird FSQ Vacuum Spectrometer with As Cast capability
- Green sand test lab
- Dimensional Lab with Coordinate Measuring Machine


















